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PEB & Steel Structure Process | Star Universals Workflow

Our Process

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🔍 1. Project Requirement Analysis

We begin by carefully understanding your project purpose, building dimensions, operational needs, load requirements and future expansion plans. This helps us shape the ideal structure and ensures the entire design and construction process moves forward with clarity, accuracy and a strong foundation for informed decision-making.
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🧩 2. Concept Design & Planning

Our team develops an efficient conceptual layout including spans, bay spacing, roof slope and architectural flow. This early planning stage ensures optimal space usage, functionality and aesthetics. Clear visual and technical proposals help you understand the building’s overall structure, performance expectations and how it supports operational activities.
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🛠️ 3. Soil Testing & Foundation Input

A comprehensive soil investigation identifies bearing capacity, moisture levels and stability. Using these results, we finalize suitable foundation types to ensure long-term safety. Accurate geotechnical data prevents structural issues, supports correct footing design and ensures your building stands strong against environmental, load and ground variations over time.
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📐 4. Detailed Engineering & Drafting

We prepare precise calculations, connection diagrams, fabrication drawings and approval documents. Every structural component is designed to meet safety standards and performance expectations. This engineering stage ensures smooth fabrication, dependable erection, accurate load distribution and complete compliance with industry codes, delivering a reliable and optimized building framework.
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🧾 5. Material Finalization

High-quality steel, purlins, sheets and fasteners are selected for durability, efficiency and long-term performance. Materials are chosen based on structure design, climatic conditions and load requirements. This ensures consistent quality, reduced maintenance, dependable strength and complete compatibility with the engineering specifications provided for your project’s needs.
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🏭 6. Factory Fabrication

Steel components are produced using CNC machines for accurate cutting, drilling and welding. Each element passes strict quality checks before dispatch. Controlled factory conditions ensure precision, consistency and faster site assembly, reducing delays while maintaining excellent workmanship that directly supports structural stability, alignment and long-lasting performance overall.
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🎨 7. Surface Treatment & Protection

Members undergo shot blasting, primer coating or galvanizing based on project demands. These treatments protect steel from corrosion, moisture, chemicals and weathering. High-quality finishing greatly extends service life, ensures better appearance, minimizes maintenance and supports long-term performance even under challenging environmental or industrial operating conditions.
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📍 8. Site Preparation & Layout

The site is cleared, leveled and marked as per approved plans. Proper arrangement for equipment access and material storage improves project efficiency. Good preparation prevents delays, enhances safety and ensures a smooth erection process, supporting accurate alignment and organized workflow throughout the structural installation stages.
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⚓ 9. Foundation & Anchor Bolt Installation

Foundations are constructed with precise reinforcement and accurate bolt positioning. Anchor bolts must align perfectly with fabricated members for seamless installation. Reliable foundations support structural stability, prevent alignment issues and ensure smooth progression of the entire erection process, forming the strongest base for your building.
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🚚 10. Delivery of Fabricated Components

Fabricated parts are delivered with identification tags for easy sorting and handling. Deliveries follow an optimized schedule to support smooth erection flow. Proper storage prevents damage, ensures quick accessibility and maintains fabrication quality. This organized approach helps avoid delays during installation and keeps the project running efficiently.
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🏗️ 11. Erection of Main Frames

Cranes lift columns and rafters for accurate alignment, leveling and bolting. Temporary bracing ensures stability during assembly. Skilled erection techniques guarantee proper positioning, structural safety and dependable load transfer. This stage forms the building’s primary skeleton, shaping overall strength, appearance and future expansion possibilities effectively.
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🔧 12. Installation of Secondary Members

Purlins, girts, bracing systems and eave struts are installed to support roofing and cladding. These components increase rigidity, distribute loads and enhance building durability. Their precise installation ensures wind resistance, stability and overall performance, contributing significantly to the structural integrity and long-term functionality of the building.
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🏘️ 13. Roofing, Cladding & Accessories

Roof sheets, wall panels, gutters, downpipes, ventilators and openings are installed using weatherproof fasteners and sealants. Proper overlaps prevent leakage and ensure insulation effectiveness. This stage completes the exterior envelope, improving aesthetics, energy efficiency and weather protection while preparing the building for operational use.
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✔️ 14. Final Inspection & Handover

A thorough inspection is conducted to verify alignment, bolt torque, waterproofing and finishing quality. Any identified issues are resolved promptly. Completed documentation, as-built drawings and warranty details are provided. The building is then formally handed over, ready for safe use and long-term operational reliability.

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